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ABICOR BINZEL LASER SYSTEMS exhibited for the first time at the EALA "European Automotive Laser Applications" – with a new development on show.

It is the "brain" of the MFS-V3.1 wire feeding system from ABICOR BINZEL and has a history of almost 20 years: the eBOX. This is its story.

Being able to transport welding wires over long distances was already an incentive for the developers and technical engineers at Alexander Binzel Schweisstechnik GmbH & Co. KG. It all started with the ALUNOX from the company MIG WELD – a large green, housed wire feeding device for 40-kilo wire spools with built-in heating, primarily to be able to transport aluminum wires in GMAW applications. Because ABICOR BINZEL wanted to develop such a system itself, the Alu-Power-Drive – APD for short – was created. This wire feeding device was additionally equipped with a control system for two drives, one in the housing itself and one on the robot directly at the front of the process. At that time, Audi Neckarsulm wanted to use this system for the production of the Audi A2 and placed a large order for 30 APDs. These went to the automotive manufacturer together with a DALEX power source as a system solution.
The call for having to downsize this assembly came not long after. The extremely large rolling unit was taken apart, the motors were built as a separate unit, a housing for the electronics was designed and the control system was also separated from this large feeding device APD. The resulting modular design brought advantages for the users because they could assemble their own system depending on the application. And ABICOR BINZEL was no longer limited to only one specific group of users but could reach more different potential customers. This was the great start of the modular eBOX as a control unit in the Master-Feeder-System V2.

For more than 20 years, ABICOR BINZEL has been active in the field of laser welding and brazing with its leading wire feeding systems. In 14 years of cooperation with globally renowned customers in the automotive industry and the long-standing technology leader for tactile brazing and welding optics, ABICOR BINZEL has continuously expanded its international expertise in laser joining. On July 1^st, 2022, a new era in LASER SYSTEMS will now begin for ABICOR BINZEL.

As everywhere in production, processes have to become faster, costs have to be kept low and quality should remain the same, we started out with laser hybrid welding some time ago.